STEP Tools' 6th Industrial Review Board Meeting at JPL Concludes with
Another Milestone in STEP-NC Progression and Industry Participation
FOR IMMEDIATE RELEASE
Press Contact: Belinda Jones, 860-767-9506
HiTech Marketing LLC
belinda.jones@hitechmarketing.com
Troy, New York - February 10, 2003 -
STEP Tools, Inc. announced
today the results of its 6th Industrial Review Board (IRB) held
last week at NASA Jet Propulsion Laboratory (JPL) in Pasadena, CA.
STEP Tools worked with JPL to demonstrate the machining of a part
using full fidelity STEP-NC product data as direct input to a
multi-axis CNC milling machine. The Jet Propulsion Laboratory is
a participant in the STEP-NC Phase One Implementers program and
is testing the new technology. STEP Tools leads the STEP-NC effort
in North America, and the development of this breakthrough technology
is supported by an Advanced Technology Program (ATP) Award issued by
the National Institute of Standards and Technology (NIST), an agency
of the U.S. Commerce Department's Technology Administration.
The most important results of JPL benchmarking were the following
interval measurements comparing new versus old manufacturing processes.
On the JPL shop floor, the demonstration was performed on a Fadal
5-axis machine tool. The old method used an AP-203 file (STEP) and
the new method used an AP-238 (STEP-NC) file. The machining time for
the STEP-NC method was slower at this point, but this interval will
continue to decline as the IRB team and STEP Tools continue to compile
and optimize STEP-NC control files.
| Manufacturing Tasks |
Old Methodology |
STEP-NC Method |
| Programming |
105 minutes |
12 minutes |
| Setup |
90 minutes |
90 minutes |
| Machining |
16.5 minutes |
23 minutes |
STEP Tools and JPL rapidly converted AP-203 (STEP) models into AP-238
(STEP-NC) CNC-independent control data with tolerances using JPL Crib sheets,
and presented an automated set-up wizard for defining setup and fixtures.
The ultimate goal of the STEP-NC initiative is to serve as direct input to
a CNC machine tool, thus eliminating post processors, G & M codes, data
redundancy, multiple CAD files, and more. During the demonstration, STEP
Tools also showed how ST-Plan and ST-Machine can enable the manufacturing
process by managing and automating machining and planning operations. The
tool used to convert design data to CNC-independent control data is now
available for further testing by Phase One Implementers (POI) and those
interested in becoming ST-POI members.
As the meeting concluded, it became apparent that many IRB members
feel micromachining is clearly one of the optimum applications for STEP-NC
technology. Automatic machining, smart computing, and simulation based on STEP-NC
will greatly support this application where miniscule features and geometric
entities can not monitored by CNC operators during the production process. STEP-NC
is expected to forge a new era for manufacturing in terms of productivity, safety,
reliability, and CNC machine tool usability and interoperability.
The next STEP-NC demonstration will be held at the NIST meeting at Gaithersburg,
MD, on June 4 and 5, 2003. Using a NIST CNC machine tool, a General Dynamic Land
Systems part or a Brooks-PRI part will be machined and benchmarked in real time.
The part will contain five-axis surfaces. STEP (Standard for Product Data Exchange)
is a comprehensive ISO standard for CAD design data. STEP-NC, the manufacturing extension
of this international standard, annotates the design information with manufacturing data.
STEP became a full ISO standard in 1994. STEP-NC is on its way to becoming a
Draft International Standard this year.
About STEP Tools, Inc.
STEP Tools, Inc. is a leading international supplier of professional
STEP software toolsets (based on ISO standards) for application
software developers, design firms and manufacturing companies in
diverse industries. The STEP Tools product line is used by the world's
foremost firms to leverage STEP and STEP-NC technology to facilitate
the sharing of engineering product information. Over one million end
users utilize product data applications built with ST-Developer, the
company's flagship product. The company offers a suite of software
solutions in several languages that integrate with existing tools and
database systems, and also provide cross-platform compatibility and
ease-of-use for streamlined development. The emerging STEP-NC
technology is yielding process improvements including a 35% reduction
in path planning time, a 75% reduction in paper drawings generated for
the shop-floor, and a 50% improvement in machining time for small to
mid-sized job lots. For late-breaking information, contact STEP
Tools, Inc. by calling (518) 687-2848, email: info@steptools.com or visit www.steptools.com.
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